PL EN
Study the Recycling of Red Mud in Iron Ore Sintering Process
 
More details
Hide details
1
Department of Metallurgy, Saint Petersburg Mining University, St. Petersburg, 2, 21st Line, St Petersburg 199106, Russia
 
2
Department of Minerals Technology and Processing, Central Metallurgical Research and Development Institute (CMRDI), P.O. Box 87, Helwan, Cairo, Egypt
 
3
Department of ATP, St. Petersburg mining University, St. Petersburg, 2, 21st Line, St Petersburg 199106, Russia
 
4
Process Metallurgy Research Group, Faculty of Technology, University of Oulu, Finland
 
5
Refractory and Ceramic Materials Department, Advanced Materials Division, Central Metallurgical Research and Development Institute, CMRDI, PO. Box 87, Helwan, Cairo, Egypt
 
 
Publication date: 2021-06-06
 
 
Corresponding author
Ahmed Abdelazim Elsayed Ibraheem Abdou Khalifa   

Department of Metallurgy, Saint Petersburg Mining University, St. Petersburg, 2, 21st Line, St Petersburg 199106, Russia
 
 
J. Ecol. Eng. 2021; 22(6):191-201
 
KEYWORDS
TOPICS
ABSTRACT
Red mud (RM), the by-product generated during the alumina extraction process, is considered a valuable secondary raw material, since iron (20-54%) represents its major constituent. Accordingly, the suitability of recycling this RM in the sintering process of Egyptian iron ore was studied. The effect of adding different amounts of RM to the sinter charge mixture (0-10 wt.%) on the sintering process performance as well as the chemical, physical and mechanical properties of the produced sinter was investigated. The results revealed that increasing the amount of red mud in the sinter charge mixture leads to a high improvement in the strength of the produced sinter till reaching a maximum at 7% addition, which deteriorates thereafter. Meanwhile, owing to the fine nature of the red mud, increasing its contents in the sinter charge mixture leads to reduced speed of the sintering process, which consequently affects the productivity at the blast furnace yard. The sinter produced with the addition of 3% red mud shows the highest reducibility. These results indicate the suitability of recycling RM in the Egyptian iron ore sintering process with an amount not higher than 3 wt. % of the total sinter mixture charge.
Journals System - logo
Scroll to top